1. What Is Liquid Silicone Rubber (LSR)?
Liquid Silicone Rubber (LSR) is a two-part, platinum-cured silicone elastomer designed for injection molding. After precise mixing, it cures rapidly in heated molds. Key characteristics include:
- Exceptional purity and chemical inertness
- Wide temperature resistance
- Excellent elasticity and resilience
- Ideal for high-precision, automated mass production
The core value of LSR lies in:
High cleanliness, consistency, and manufacturing efficiency
2. Key Performance Advantages
|
Property |
Description |
|
Temperature resistance |
-50 ~ +200°C (short-term higher) |
|
Biocompatibility |
FDA / USP Class VI / ISO 10993 |
|
Low extractables |
Medical & food applications |
|
Aging resistance |
UV & ozone resistant |
|
Electrical insulation |
Electronics applications |
|
Resilience |
Very low compression set |
3. Major Application Areas
1) Medical & Life Sciences
· Tubing, diaphragms, seals
· Respiratory masks, injection components
· Implantable or short-term body-contact parts
2) Baby Care & Consumer Products
· Nipples, pacifiers
· Baby feeding products, teethers
· Wearable health devices
3) Automotive & New Energy
· Connector seals
· Ignition coil seals
· Battery pack waterproof components
4) Electronics & Electrical
· Waterproof keypads
· Insulation seals
· LED encapsulation
4. LSR vs. Solid Silicone Rubber (HCR)
|
Item |
LSR |
HCR |
|
Form |
Liquid |
Solid |
|
Processing |
Injection molding |
Compression / extrusion |
|
Automation |
High |
Medium |
|
Precision |
Very high |
Medium |
|
Tooling cost |
Higher |
Lower |
|
Best for |
Medium–high volume |
Low–medium volume |
5. LSR Molding Process Essentials
- Precise A/B dosing and mixing
- Cold runner systems
- Heated molds for rapid curing
- Automatic demolding
Advantages:
- Typically no post-curing required
- No peroxide by-products
- Minimal scrap, excellent dimensional stability
6. Key Mechanical Properties
|
Property |
Typical Range |
|
Hardness |
5–80 Shore A |
|
Tensile strength |
7–12 MPa |
|
Elongation |
300–800% |
|
Compression set |
Very low |
|
Transparency |
Fully transparent possible |
7. Common Issues & Failure Causes
|
Issue |
Cause |
|
Air bubbles |
Poor mixing or venting |
|
Mold sticking |
Inadequate mold surface treatment |
|
Tearing |
Weak geometry or no reinforcement |
|
Contamination |
Unclean environment or feeding system |