Liquid Silicone Rubber (LSR)

1. What Is Liquid Silicone Rubber (LSR)?

Liquid Silicone Rubber (LSR) is a two-part, platinum-cured silicone elastomer designed for injection molding. After precise mixing, it cures rapidly in heated molds. Key characteristics include:

  • Exceptional purity and chemical inertness
  • Wide temperature resistance
  • Excellent elasticity and resilience
  • Ideal for high-precision, automated mass production

The core value of LSR lies in:
High cleanliness, consistency, and manufacturing efficiency

 

2. Key Performance Advantages

Property

Description

Temperature resistance

-50 ~ +200°C (short-term higher)

Biocompatibility

FDA / USP Class VI / ISO 10993

Low extractables

Medical & food applications

Aging resistance

UV & ozone resistant

Electrical insulation

Electronics applications

Resilience

Very low compression set

 

3. Major Application Areas

1) Medical & Life Sciences

·         Tubing, diaphragms, seals

·         Respiratory masks, injection components

·         Implantable or short-term body-contact parts

2) Baby Care & Consumer Products

·         Nipples, pacifiers

·         Baby feeding products, teethers

·         Wearable health devices

3) Automotive & New Energy

·         Connector seals

·         Ignition coil seals

·         Battery pack waterproof components

4) Electronics & Electrical

·         Waterproof keypads

·         Insulation seals

·         LED encapsulation

 

4. LSR vs. Solid Silicone Rubber (HCR)

Item

LSR

HCR

Form

Liquid

Solid

Processing

Injection molding

Compression / extrusion

Automation

High

Medium

Precision

Very high

Medium

Tooling cost

Higher

Lower

Best for

Medium–high volume

Low–medium volume

 

5. LSR Molding Process Essentials

  • Precise A/B dosing and mixing
  • Cold runner systems
  • Heated molds for rapid curing
  • Automatic demolding

Advantages:

  • Typically no post-curing required
  • No peroxide by-products
  • Minimal scrap, excellent dimensional stability

 

6. Key Mechanical Properties

Property

Typical Range

Hardness

5–80 Shore A

Tensile strength

7–12 MPa

Elongation

300–800%

Compression set

Very low

Transparency

Fully transparent possible

 

7. Common Issues & Failure Causes

Issue

Cause

Air bubbles

Poor mixing or venting

Mold sticking

Inadequate mold surface treatment

Tearing

Weak geometry or no reinforcement

Contamination

Unclean environment or feeding system